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Decision Intelligence for Soil Load Mapping

In most clean-in-place or stand-alone systems, once a circuit begins cleaning, soil removal starts instantaneously and progresses until time, temperature, mechanical action and chemical concentrations meet their respective specifications. During said removal, soil accumulates in the CIP wash solution and eventually reaches a maximum load, wherein a new step or recipe needs to be introduced. If a new step or recipe is not introduced, the accumulated soil can redeposit onto its original surfaces and thus become counterproductive. By monitoring soil load while a circuit cleans, a soil load map can be generated and then analyzed for identifying optimization opportunities. 

SLM™ and Hydri-SLM RT™ is real-time soil load intelligence that tells you when clean is clean. By having a soil load map for each cleaning circuit throughout your CIP programs, optimization recommendations can be made in addition to understanding the comprehensive impact of change, including minimizing, or even eliminating current risks aligned to production schedules, processing equipment components, effluent, food safety and finished product quality.

Soil Load Map

SLM RT Graph Key

SLM™

Hydrite's first-gen clean-in-place technology helps users identify unique opportunities for maximizing optimization and minimizing risk, with demonstrated success of reducing CIP time, water usage, and chemical spend.

HYDRI-SLM RT™

Building off of Hydrite's SLM™ technology, the new Hydri-SLM RT™ in-line solution uses PC-based, sensor technology to collect, visualize, and interpret data in real time. That means identifying when "clean" occurs in a wash sequence utilizing any wash recipe.

Real Time Soil Load Intelligence for CIP Optimization

Know when clean is clean—without over washing. Hydrite’s Soil Load Mapping (SLM™) and Hydri SLM RT™ technologies provide real time visibility into soil removal during membrane CIP, enabling smarter, more efficient cleaning programs.

Why Soil Load Intelligence Changes Everything

In membrane systems, cleaning effectiveness is not linear. Soil removal peaks, plateaus, and can even reverse through redeposition. Soil load mapping quantifies this process—revealing exactly when cleaning is effective and when it becomes wasteful or risky.

MembranesSee What Traditional CIP Misses

By monitoring soil accumulation throughout each wash step, SLM™ identifies:

  • Cleaning during heat up phases
  • Extended wash times with little or no benefit
  • Points where redeposition risk increases

This insight enables targeted CIP optimization without compromising membrane integrity or food safety.

From Insight to Optimized Programs

With soil load data, Hydrite experts can help:

  • Reduce unnecessary wash time and steps
  • Adjust chemistry and temperature with confidence
  • Improve consistency across membrane systems

The result is a CIP program aligned to actual cleaning performance—not assumptions.

Sustainability

Sustainability impact in practice

Soil load mapping has enabled reductions in CIP time, energy, and water usage by identifying unnecessary steps and excessive wash durations.

 

Traditional CIP vs. Hydrite CIP Intelligence

 

Traditional cip

  • Fixed recipes and time-based cleaning
  • Manual sampling and retrospective analysis
  • Limited visibility into chemistry or soil removal
  • Higher risk of over cleaning and wasted resources

 

Hydrite CIP Intelligence

  • Real time chemistry and soil load monitoring
  • Continuous visibility across every CIP step
  • Data driven optimization opportunities
  • Greater confidence in food safety, sustainability, and efficiency

tec5 Exclusivity

tec5USA Exclusivity Alignment

Exclusive Technology Advantage

Hydrite’s real time CIP intelligence platforms leverage advanced in situ spectroscopic sensing technology through a conditional, performance based exclusive agreement for U.S. food and beverage applications—delivering differentiated insight you won’t find in traditional CIP programs.

 

 

Analyze the Process

Analyze the Process

Continuous Sampling and Testing

Continuous Sampling & Testing

Data Visualization

Data Visualization
Compile Benefits and Establish an Action Plan
Compile Benefits and Establish an Action Plan

 

 

 

See Where Your CIP Is Over‑Cleaning

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